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Instrumentation & Monitoring

Instrumentation & Monitoring

Structural health monitoring and remote asset surveillance using digital technologies and IoT sensors.

Sterling's Approach

Continuous Asset Performance Monitoring

Sterling deploys structural health monitoring and remote surveillance solutions that provide continuous asset performance data between periodic inspections. Our monitoring systems integrate with digital twins, enabling infrastructure owners to correlate sensor readings with specific structural elements and optimise intervention timing based on actual performance trends rather than age-based assumptions.

For high-value or critical infrastructure, we deploy tilt sensors to monitor track geometry during construction works (such as undertrack bores across Melbourne Metropolitan rail corridor), strain gauges and vibration monitors for load and deflection tracking.

Our monitoring approach supports predictive maintenance strategies by identifying deterioration trends early, validating the efficacy of repair works through before/after performance comparison, and reducing the frequency of physical inspections while maintaining safety assurance. For example, continuous monitoring of bridge bearings can detect abnormal movement patterns that indicate bearing failure risk before visible defects appear during biennial inspections.

Technical Capabilities

Monitoring & Instrumentation Capabilities

Real-time asset performance intelligence

Tilt sensor deployment for track geometry monitoring during construction
Strain gauge and deflection monitoring for structural load assessment
Vibration monitoring for bridge and building dynamic response
Integration with digital twins for sensor data visualisation
Real-time alerting for threshold exceedance
Trend analysis for deterioration forecasting
Before/after monitoring to validate repair effectiveness
Automated reporting aligned with client management systems
Deliverables & Value

Monitoring Outputs and Value

Continuous intelligence supporting predictive maintenance

Deliverables

Sensor Installation and Commissioning
Deployment of monitoring systems with calibration, baseline establishment, and integration to client data platforms or cloud-based dashboards.
Real-Time Performance Dashboards
Live data visualisation showing current asset condition, trend analysis, and threshold exceedance alerts enabling immediate response to abnormal behaviour.
Periodic Monitoring Reports
Scheduled analysis of sensor data with deterioration trend identification, forecasting of intervention timing, and recommendations for maintenance or further investigation.

Value Delivered

Proven Track Monitoring During Active Construction
Sterling uses tilt sensors to monitor track conditions during 20 undertrack bore projects across Melbourne Metro rail corridor, ensuring no impact to track geometry while construction proceeds beneath live rail environments.
Integrated with Digital Twins
Monitoring systems are visualised within Sterling's 3D photogrammetric models, enabling engineers to correlate sensor readings with specific structural components and understand performance in spatial context.

Standards & Compliance

AS/ISO 9001:2015 Quality Management Systems
AS/ISO 45001:2018 Occupational Health & Safety Management
ONRSR compliance for rail asset monitoring
Integration with client SCADA and asset management systems
Frequently Asked

Common Questions About Instrumentation & Monitoring

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