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Structural Investigations

Structural Investigations

Detailed structural investigations combining field work, materials testing, and engineering analysis to identify root causes of deterioration and provide evidence-based remediation strategies.

Sterling's Approach

Engineering-Led Structural Investigations

Sterling's structural investigations are conducted by chartered engineers who subsequently design the remediation solutions. This integrated approach ensures investigation findings directly inform constructible repair strategies, backed by hands-on delivery experience across 500+ projects.

Our investigation capabilities include concrete coring, chloride testing, carbonation depth analysis, steel corrosion assessment via half-cell potential mapping, ground-penetrating radar, ultrasonic thickness testing, magnetic particle inspection, and petrographic analysis.

Investigation programs integrate LIDAR/3D scanning, terrestrial laser scanning, UAV photogrammetry, and mobile mapping to capture millimetre-accurate 3D geometry of structures. Testing methodologies are selected to inform constructible remediation strategies, with investigation findings supporting targeted repair specifications, lifecycle cost analysis, and risk-based maintenance prioritisation.

All field investigation teams hold current rail safety accreditation and maintain operational experience across major Australian transport networks. Sterling's engineers are familiar with rail protection arrangements, traffic management requirements, occupation/possession protocols, and the operational constraints inherent in investigating active infrastructure assets.

Testing and materials analysis is conducted through NATA-accredited laboratories, with all structural assessments performed to AS 5100 bridge design standards and relevant Australian Standards. Sterling maintains ISO 9001 quality management certification across all investigation and design activities.

Sterling's investigation reports provide asset owners with defensible engineering analysis supporting capital expenditure decisions. Our documented track record includes over $50M in validated cost savings across transport, utilities, and government infrastructure sectors, achieved through evidence-based repair vs replacement analysis.

Technical Capabilities

Advanced Investigation and Testing Methods

Comprehensive investigation methodologies combining materials testing, non-destructive analysis, and advanced digital surveying to identify deterioration mechanisms and quantify structural capacity

Concrete coring and materials testing
Chloride content and carbonation analysis
3D scanning (LIDAR, UAV, laser)
Ground-penetrating radar surveys
Corrosion assessment and half-cell mapping
Structural analysis and capacity modelling
Non-destructive testing (ultrasonic, magnetic)
Petrographic and laboratory analysis
Deliverables & Value

Comprehensive Reports and Proven Outcomes

Investigation reports, remediation designs, and 3D digital models that deliver proven cost savings of 30-60% through evidence-based repair vs replacement analysis

Deliverables

Comprehensive Reports
Executive summaries, test results, remediation recommendations
3D Digital Models
LIDAR point clouds, CAD models, condition mapping
Remediation Design
Tender-ready specifications and construction methodologies

Value Delivered

30-60% Cost Savings
Repair-vs-replace analysis with $50M+ validated savings
20-30 Year Asset Life Extension
Documented through structural capacity analysis
Board-Ready Analysis
Executive summaries supporting capital allocation decisions

Standards & Compliance

AS 5100 Bridge Design compliance
NATA accredited materials testing
ISO 9001:2015 Quality Management
Rail Safety Accreditation
$20M Professional Indemnity Insurance
Typical timeline: 2-6 weeks
PROJECT OVERVIEW

Load Rating for Road Asset Manager

A road asset manager was undertaking a program of asset assessments to improve the accessibility of its bridges and culverts for heavy vehicles. The client required a comprehensive understanding of the structural capacity of each asset.

Challenge

Regional road authorities required systematic structural capacity assessments of bridge assets to determine safe operating loads and identify structures requiring restrictions or strengthening works.

Solution

Sterling delivered comprehensive structural capacity evaluations for road bridges, assessing performance against current loading standards. Our engineers provided detailed analysis of safe operating limits for each structure.

Deliverables

Asset capacity assessment reports for road bridges and structures, structural evaluations against current loading standards, engineering documentation of safe limits, and recommendations for restrictions or strengthening requirements.

Outcome

Enabled road authorities to make informed decisions on bridge load restrictions and prioritise strengthening works, ensuring safe operation of road infrastructure while maintaining network functionality.

Location
Victoria and South Australia
Load Rating for Road Asset Manager
Frequently Asked

Common Questions About Structural Investigations

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